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Surat Metro Underground Section - 6.47 km Tunnel and 6 Stations

Published 18 August 2026|By Meet Dhanani

The stretch between Kapodra and Gandhi Baug on the Red Line passes through Surat's densest urban core, where surface alignment was impossible. Three tunnel boring machines carved 6.47 km of twin tunnels, connecting 6 underground stations to the rest of the 40.35 km metro network.

Tunnel length

6.47 km

Stations

6

TBMs used

3

Line

Red Line

Why This Section Goes Underground

Surat's old city between Kapodra and Gandhi Baug is packed with narrow lanes, textile markets, and buildings built wall-to-wall with no setback. An elevated viaduct through this area would have required demolishing hundreds of commercial properties and rerouting major roads. The DMRC-prepared Detailed Project Report identified this 6.47 km stretch as the only segment of both corridors where underground alignment was necessary.

The underground section also passes directly beneath the Surat Railway Station complex, where building elevated tracks would interfere with the existing Western Railway yard and station building. By tunneling under the railway station, GMRC created a direct metro-to-rail interchange without disrupting any surface infrastructure.

The remaining 33.88 km of the Surat Metro network is elevated. The entire Green Line (Corridor 2) runs above ground across its 18.74 km length, and 15.14 km of the Red Line is also elevated. Only Corridor 1 has underground stations, making this the most complex and expensive portion of the project per kilometre.

The 6 Underground Stations

All six underground stations are on the Red Line (Corridor 1), numbered 6 through 11 on the line running from Sarthana in the north to Dream City in the south.

#6

Labheshwar Chowk

Underground

Entry point to the underground section from the north. The transition from elevated to underground track happens between Kapodra and Labheshwar Chowk, with the ramp descending over approximately 300 metres. Labheshwar Chowk sits in one of Surat's busiest commercial zones near the textile trading district.

#7

Central Warehouse

Underground

Located beneath the central warehouse area between Labheshwar Chowk and the railway station. This stretch runs under dense urban fabric with narrow lanes and heavy surface traffic, which made underground alignment the only viable option.

#8

Surat Railway Station

Underground

The most significant underground station on the network. Connects metro passengers to Western Railway mainline services, including trains to Mumbai, Ahmedabad, and Delhi. Placing this station underground avoids disrupting the existing railway infrastructure and road network around the station forecourt.

#9

Maskati Hospital

Underground

Named after the nearby Maskati Hospital, one of Surat's oldest medical facilities. The tunnel passes under the congested inner-city area where acquiring surface land for an elevated corridor would have required demolishing heritage structures.

#10

Gandhi Baug

Underground

The southernmost underground station before the line transitions back to elevated alignment. Gandhi Baug is a prominent public garden in the old city area. The underground-to-elevated ramp begins south of this station toward Chowk Bazar.

#11

Chowk Bazar

Underground

Site of TBM Amrit's breakthrough in August 2025. Chowk Bazar is a major market area in Surat's old city. This station marks the point where the underground section ends and the line returns to elevated track heading south toward Majura Gate.

Tunnel Boring Machines - Amrit, Narmada, Tapi

GMRC deployed three TBMs to excavate the twin tunnels between Kapodra and Gandhi Baug. Each machine bores a circular tunnel while simultaneously installing precast concrete lining segments behind it. All three have completed their breakthroughs.

TBM Amrit

Breakthrough at Chowk Bazar Station in August 2025

Named after the Amrit Mahotsav, Amrit was the first TBM to achieve breakthrough on the project. It excavated the section approaching Chowk Bazar Station from the north, boring through the dense geological formation beneath Surat's old city centre.

TBM Narmada

Breakthrough completed (date to be confirmed)

Named after Gujarat's Narmada River. Excavated through the dense urban core between Surat Railway Station and neighbouring underground stations. The TBM had to navigate under existing rail infrastructure without disturbing surface operations.

TBM Tapi

Final breakthrough completed

Named after the Tapi River that flows through Surat. Completed the final underground tunnel segments, connecting the remaining underground stations. All three breakthroughs mean the full 6.47 km tunnel alignment is now excavated.

TBM Amrit breakthrough reported by MetroRailNews. TBM Tapi final breakthrough reported by TheMetroRailGuy.

How Underground Stations Differ from Elevated

Underground stations

  • Forced ventilation systems for continuous air circulation
  • Fire suppression equipment throughout tunnel and platforms
  • Emergency evacuation passages connecting to surface
  • Mobile signal may drop briefly between stations
  • Trains slow slightly due to tighter tunnel curves

Elevated stations

  • Natural ventilation and daylight on platforms
  • Built on concrete viaducts above road level
  • Access via escalators and lifts from street level
  • Full mobile connectivity throughout the journey
  • Consistent speed maintained on elevated stretches

Both underground and elevated stations use the same 750V DC third rail electrification system and standard gauge (1,435 mm) track. Fares are calculated by distance regardless of whether the route passes through underground or elevated sections. A journey from Sarthana to Dream City covers both elevated and underground sections seamlessly.

Surat Railway Station - Key Intermodal Connection

Surat Railway Station is station #8 on the Red Line and the most important interchange point between metro and mainline rail. Placing it underground means passengers can transfer between metro and Western Railway trains without crossing surface roads or dealing with the heavy traffic around the station area.

Surat Railway Station handles over 400 trains daily on the Western Railway network, connecting to Mumbai Central (approx. 263 km, 4 hours by Vande Bharat), Ahmedabad (265 km), Vadodara (160 km), and long-distance services to Delhi, Kolkata, and Chennai. The underground metro station adds a mass transit feeder layer to this existing hub.

This connection targets commuters who currently rely on auto-rickshaws and city buses to reach the railway station from residential areas like Adajan, Athwa, and Varachha. A Red Line ride from Kapodra to Surat Railway Station covers about 2.85 km in under 6 minutes, compared to 20-30 minutes by road during peak hours.

Frequently Asked Questions

Why does Surat Metro have an underground section?

The 6.47 km underground section runs through the oldest and most congested part of Surat, from near Kapodra to Gandhi Baug. Surface-level or elevated construction was not feasible here due to narrow roads, dense building clusters, heritage structures near Maskati Hospital, and the existing Surat Railway Station infrastructure. Going underground avoids demolishing hundreds of properties and disrupting railway operations. The DMRC-prepared Detailed Project Report (DPR) identified this stretch as the only corridor segment requiring below-ground alignment based on land acquisition constraints and urban density analysis.

How deep are the Surat Metro underground stations?

Exact depth figures for each station have not been publicly released by GMRC as of September 2026. Typical cut-and-cover metro stations in Indian cities sit 12 to 18 metres below street level, with platforms at the lowest level and concourse halls above. The underground section uses 750V DC third rail electrification, same as the elevated sections, so the tunnel dimensions follow standard gauge (1,435 mm) clearance requirements. Forced ventilation systems and fire suppression equipment are installed throughout the tunnel and at all six underground stations to manage air quality and emergency evacuation.

What are TBMs and how many were used for the Surat Metro tunnel?

TBM stands for Tunnel Boring Machine, a large cylindrical machine that excavates circular tunnels through soil and rock while simultaneously installing precast concrete lining segments behind it. GMRC deployed three TBMs for the Surat Metro underground section: Amrit, Narmada, and Tapi. TBM Amrit achieved breakthrough at Chowk Bazar Station in August 2025, the first major tunneling milestone. Narmada and Tapi completed their breakthroughs subsequently. All three machines are named after culturally significant references: Amrit Mahotsav (India's 75th independence anniversary), the Narmada River, and the Tapi River that flows through Surat.

Can I connect to Indian Railways from the underground Surat Metro station?

Yes. Surat Railway Station is one of the six underground metro stations on Corridor 1 (Red Line). It provides a direct connection to Western Railway mainline services, including trains to Mumbai (about 4 hours by Vande Bharat), Ahmedabad, Vadodara, and long-distance routes to Delhi and Kolkata. The metro station is positioned underground to avoid interfering with the existing railway yard and station building. Passengers arriving by train can walk to the metro platform without crossing surface roads, making it the most significant intermodal node on the Surat Metro network.

Is the Green Line also underground?

No. The Green Line (Corridor 2) is entirely elevated across its full 18.74 km length from Bhesan to Saroli, with all 18 stations built on elevated viaducts. Only the Red Line (Corridor 1) has an underground section. The Red Line runs 21.61 km from Sarthana to Dream City, of which 15.14 km is elevated and 6.47 km is underground. The underground portion covers 6 of the Red Line's 21 stations. The remaining 14 Red Line stations and all 18 Green Line stations are elevated, giving the network a total of 33.88 km elevated and 6.47 km underground alignment.

Data sourced from GMRC project overview, Wikipedia - Surat Metro, MetroRailNews, and TheMetroRailGuy. suratmetro.in is not affiliated with GMRC.

ESC